HyBOPS
Fuel Cell System Testing Container
HORIBA delivers a comprehensive hydrogen value chain for fuel cell testing, encompassing every step of the process from material analysis to emissions analysis for fuel cell vehicles. At the core of our solutions is HyBOPS (Hydrogen Balance of Plant System), a fully integrated, turn-key fuel cell testing platform housed within a secure and portable container.
Unlock the Power of Fuel Cell Testing with HORIBA's Complete Hydrogen Value Chain Solutions
HyBOPS is specifically designed to evaluate fuel cell systems, including hydrogen balance of plant (BoP) components, under real-world operating conditions. This advanced system enables precise analysis to optimize hydrogen BoP components, validate system performance, and refine component selection. By ensuring safety, reliability, and durability through endurance testing, it enhances the development process for fuel cell technologies. Its modular, portable design supports both indoor and outdoor applications, making it a versatile solution that prioritizes operational safety and efficiency.
HyBOPS units, equipped with hydrogen BoP testing capabilities, can be delivered and installed directly at your facility for fuel cell system testing. Alternatively, for urgent testing needs, the HyBOPS testing benches are readily available at HORIBA's Hydrogen Testing Center, where state-of-the-art facilities and expert teams are on hand to test any fuel cell stack or hydrogen BoP system.
Streamline and Save
To streamline testing further, HORIBA offers Test as a Service (TaaS), providing transportable testing containers complete with advanced instruments and expert support. Alternatively, testing can be performed in HORIBA's confidential test centers, which are designed to meet the needs of all stakeholders in the hydrogen and fuel cell industry. Whether on-site or off-site, HORIBA ensures a seamless, efficient, and tailored approach to hydrogen BoP and fuel cell system testing.
HyBOPS Main Features
The HyBOPS system is engineered to deliver unparalleled flexibility, safety, and performance in fuel cell testing. With scalable power testing capabilities, HyBOPS configurations can be tailored to match the power requirements of various fuel cell systems and their auxiliaries. Its modular and portable design allows for deployment in diverse environments, including seamless adaptability between indoor lab settings and outdoor real-world testing sites.
HyBOPS is supported by advanced testing equipment, including fuel cell stack analysis, Balance of Plant (BoP) testing, and auxiliary component evaluation. Integrated with STARS Automation software, the system offers real-time data extraction, dynamic simulation, and fully customizable testing procedures.
Learn more about the advanced capabilities of STARS Automation software and how it can enhance your fuel cell testing process.
The patented container system ensures maximum safety, incorporating cutting-edge features like hydrogen (H2), oxygen (O2), and flame detection, nitrogen inerting, emergency shutdown protocols, and ATEX-compliant extraction systems. The system also provides plug-and-play functionality, enabling quick setup and easy reconfiguration of test setups with its trolley-based, flexible bench concept.
Other notable features include:
- Comprehensive data acquisition and monitoring with CAN communication for streamlined analysis
- Hardware and software customization to meet user-specific requirements, from R&D to endurance testing
- 24/7 operational capability for continuous testing and monitoring of fuel cell performance
Applications
The HyBOPS system is versatile, supporting a wide range of applications in fuel cell and hydrogen technology, including:
- Research and development for fuel cells and hydrogen-based mobility solutions
- Prototype evaluation across automotive, aerospace, and maritime sectors
- Performance validation for fuel cell systems, focusing on efficiency, power output, and long-term degradation
- Endurance and reliability testing under simulated real-world conditions
- Safety and security analysis for hydrogen risk factors and compliance with safety standards
- Component-level testing of fuel cell stacks, humidifiers, air compressors, heat exchangers, and DC/DC converters
- Environmental stress testing, simulating extreme conditions like vibration, altitude, and pressure variations
Specifications
HyBOPS offers industry-leading technical specifications to meet the most demanding requirements:
- Customizable test benches for individual component and system-level analysis
- Power range from 30 kW to 400 kW with electronic load capability
- Operational temperature range from -35°C to +45°C, ensuring functionality in extreme climates
- Fully automated testing procedures managed via STARS Automation software
- Movable and scalable container design (typical dimensions: 6.05 m x 2.43 m x 2.89 m)
- Integrated hydrogen safety system with automatic shutdown and ATEX-rated features
- ISO 17025-compliant calibration services for accuracy and regulatory compliance
Take Your Fuel Cell Testing to the Next Level
Contact HORIBA today to learn more about HyBOPS and how it can transform your hydrogen and fuel cell testing. Explore the unmatched flexibility, safety, and performance of our Hydrogen Balance of Plant Testing System—delivered directly to your facility or available at our Hydrogen Testing Center. Get started now!